Phenolic Products
Thermoset Plastic Laminates are uniformly dense and structurally strong material that will not soften appreciably under the reapplication of heat. It is an extremely durable plastic that is lightweight and moisture resistant. Industrial laminates are thermoset resin impregnated reinforcing materials (paper, cotton fabric, glass fabric, etc.) that are cured under heat and pressure to form solid shapes having high mechanical and electrical insulating properties. Laminates are available in sheet, rod, tube, and angle. Since laminates are comprised of a combination of materials, they are also referred to as composites.
↓ Phenolic Grade Details & Differences ↓
Side-by-Side Mechanical Comparison (PDF)
Side-by-Side Chemical Resistance Comparison (PDF)
G10/FR4 Glass Reinforced Epoxy - Naturally yellow to light green
The most versatile all-around high pressure composite laminate, NEMA grades G10 and FR4 are the
most versatile all-around laminate grades are continuous glass woven fabric
impregnated with an epoxy resin binder. Epoxy resins are among the most
versatile and widely used plastics in the electronics field, primarily because
water absorption is virtually zero, rendering it an outstanding insulator.
Epoxy resins also exhibit superior adhesive
properties and great dimensional stability - shrinkage is usually less than 1
percent. G10/FR4 has extremely high mechanical strength, good dielectric loss
properties, and good electric strength properties, both wet and dry.
NEMA G-10 certs to MIL-I-24768/2 GEE, IPC 4101/20, IEC 60893-3 Type 2
EP GC 201
NEMA FR-4 certs to MIL-I-24768/27 GEE-F, IPC 4101/21, IEC 60893-3 Type 2
EP GC 202
G11/FR5 Glass Reinforced Epoxy - Naturally yellow-green to amber
This grade is similar to G10/FR4, with the addition of a higher operating
temperature and some improved mechanical strength at elevated
temperatures. The main difference between NEMA Grades G10 and FR4
is that FR4 is a fire retardant grade of G10.
Therefore, FR4 can be safely substituted where G10 is called for, while
G10 can never be substituted where FR4 is called for.
NEMA G-11 certs to MIL-I-24768/3 GEB, IEC 60893-3 Type 2 EP GC 203; FR5
certifies to Mil-I-24768/28 GEB-F.
G5/G9 Glass Reinforced Melamine - Naturally gray to brown
Glass-Cloth-Reinforced Melamine (G5 and G9) is composed of a
continuous glass woven cloth base impregnated with a melamine resin binder.
Melamine resins are the hardest, most rigid and abrasion-resistant
of the standard resins employed in the production of industrial laminates.
However, prolonged exposure to high temperature can adversely affect its
mechanical and electrical strength properties. Arc resistance, however, may
remain unaffected despite excessive thermal exposure. G5 and G9 is
also caustic resistant. G9 is more resistant to the elements of the environment.
Therefore, G9 can be safely substituted where G5 is called for.
NEMA G-5 certs to MIL-I-24768/8 GMG , IEC 60893-3 Type 3 MF GC 201
NEMA G-9 certs to MIL-I-24768/1 GME, IEC 60893-3 Type 3 MF GC 201
G7 Glass Reinforced Silicone - Naturally cream to white
Composed of a continuous
glass woven cloth base impregnated with a silicone resin binder, this grade has
excellent heat and arc resistance. Silicone is used for high temperature
electronic applications demanding low electrical losses.
Silicone isn't as strong as epoxies and phenolics upon aging
at lower temperatures but is stronger upon aging over 400°F. G7 has excellent
dielectric loss properties under dry conditions, and decent electrical
properties under humid conditions albeit a high percentage of change.
NEMA G-7 certs to MIL-I-24768/17 GSG, IEC 60893-3 Type 6 SI GC 201
X/XX/XXX Paper Reinforced Phenolic - Naturally tan to brown
NEMA grades X, XX and XXX are
composed of a paper base impregnated with a phenolic resin binder.
These grades are among the lowest in cost and easiest to process.
Phenolics are adequate for dry electrical applications with low mechanical stress.
Paper phenolic generally does not compete with
epoxies in resistance to moisture, humidity, mechanical strength, dimensional
stability, shrinkage and retention of electrical properties in extreme
environments. Still, paper phenolic meets the same electrical expectations under
the same high temperatures as G10.
NEMA X certs to MIL-I-24768/12 PBM, IEC 60893-3 Type 4 PF CP 201
NEMA XX certs to MIL-I-24768/11 PBG, IEC 60893-3 Type 4 PF CP 203
NEMA XXX certs to MIL-I-24768/10 PBE, IEC 60893-3 Type 4 PF CP 201
Canvas C/CE Fabric Reinforced Phenolic - Naturally light tan to brown
This grade is composed of a continuous cotton woven cloth impregnated with
a phenolic resin binder. This grade contains a medium weave canvas and is
known primarily for it's mechanical properties. This grade is not
recommended for primary insulation.
NEMA C certs to Mil-I-24768/16 FBM, IEC 60893-3 Type 4, PF CC 201
NEMA CE certs to Mil-I-24768/14 FBG, IEC 60893-3 Type 4, PF CC 203
Linen L/LE Cotton Fabric Reinforced Phenolic - Naturally light tan to brown
NEMA grades L and LE Linen Cotton-Cloth
Reinforced Phenolic is composed of a continuous cotton woven cloth infused
with a phenolic resin binder. The finer weave allows for machining more
intricate details than canvas grade, such as gear teeth. Canvas phenolic
provides electrical insulation than LE, but LE resists
moisture better than canvas.
NEMA L certs to MIL-I-24768/15- FBI, IEC 60893-3 Type 4 PF CC 305
NEMA LE certs to MIL-I-24768/13 FBE, IEC 60893-3 Type 4 PF CC 305
G3 Medium Weave Phenolic
Tubes composed of medium weight glass reinforcement
combined with a phenolic resin system. G3 offers good mechanical strength and high temperature resistance,
and is suitable for rings, collars, spacers, inserts, bushings, insulators, and
tailstock.
UL 94HB - Max Temp. 180 F
G3 certs to MIL-I-24768/18, Type GPG, IEC 61212-3-1 Type PF GC 21